Coating Solutions for Industrial Process Environments
Heat exchangers, furnace components, and process vessels face combined corrosion, erosion, and thermal fatigue. DRS coatings deliver measurable service life improvement.
Industrial Coating Challenges
Heat Exchanger Corrosion
Process fluids containing sulfur, chlorides, and oxidizing species attack tube and shell materials at operating temperature, causing premature failure and unplanned downtime.
Furnace Component Failure
Radiant tubes, rollers, and hearth components fail prematurely under high-temperature oxidation and thermal cycling. Replacement costs and downtime are disproportionate to component cost.
Downtime Economics
Unplanned maintenance and component replacement carry disproportionate production and cost impact. Extending component life by 2–4× dramatically improves plant economics.
Energy Efficiency
Corroded and fouled surfaces reduce heat transfer efficiency, increasing fuel consumption and CO₂ emissions. Clean, protected surfaces maintain design heat transfer coefficients.
Multi-Mode Corrosion Resistance
DRS RHEA coatings are engineered to resist the full spectrum of industrial corrosion modes — not just one. A single coating system protects against:
6 Industry Sectors Served
Discuss Your Industrial Application
Tell us about your operating environment — temperature, process chemistry, component geometry — and we'll identify the right coating system for your application.